How to ensure that anti-UV and anti-static clothing fabrics can still maintain good anti-static and anti-UV effects after multiple washings?
Ensuring that anti-UV and anti-static clothing fabrics can still maintain their good anti-static and anti-UV effects after multiple washings is a problem involving multiple fields such as material science, textile technology, dyeing and finishing processes, and clothing design and production. Comprehensive question. Our company, as a comprehensive enterprise integrating knitted fabric production, dyeing, printing and garment manufacturing, has significant advantages and advantages in this field with its advanced production equipment, professional technical team and strict quality control system. Technical support. Here’s how we ensure the long-lasting performance of UV and anti-static fabrics:
Raw material selection and optimization
1. Selection of UV-resistant polyester yarn
The anti-UV polyester yarn we use is a special fiber treated with a special process. Its core is the addition of functional additives that can effectively absorb or reflect UV rays. This kind of yarn not only has high strength and good weather resistance, but also can effectively filter out more than 99% of ultraviolet rays and protect the human body from ultraviolet damage. By optimizing the yarn structure, such as increasing the cross-sectional deformation of the fiber and improving the roughness of the fiber surface, its ability to scatter and absorb ultraviolet rays is further enhanced, so that excellent ultraviolet protection properties can be maintained after multiple washings.
2. Incorporation of anti-static fibers
The key to anti-static fabrics lies in the conductive threads or fibers embedded inside them. We choose high-quality conductive fibers, such as carbon nanotube fibers, metallized fibers, etc. These fibers have good conductivity and stability and can form a continuous conductive network in the fabric to effectively prevent static electricity accumulation. At the same time, through precise blending technology, the conductive fibers are evenly distributed in the fabric, ensuring that even after multiple washings, the conductive network remains intact and the fabric has good anti-static properties.
Advanced dyeing and finishing technology
1. Low liquor ratio overflow dyeing technology
Our dyeing factory is equipped with more than 60 advanced low liquor ratio overflow dyeing machines. It adopts an efficient and energy-saving dyeing process, which can ensure the uniformity of dyeing while reducing the use of dyes and auxiliaries and reducing the impact on the environment. For anti-UV and anti-static fabrics, we use special environmentally friendly dyes and auxiliaries. These chemicals have good affinity with fabric fibers and can form stable chemical bonds inside the fibers. They are not easy to fall off even after multiple washings, thus Maintains the fabric's long-lasting performance.
2. Function finishing technology
In the post-finishing stage, we use advanced coating, padding or spraying technology to evenly apply anti-UV and anti-static functional finishing agents to the surface of the fabric or penetrate into the fiber. These finishing agents are specially designed to combine closely with fibers to form a lasting protective layer, which not only enhances the UV protection and anti-static properties of the fabric, but also improves the fabric's wear resistance, anti-aging and color fastness, ensuring that Performance remains stable after multiple washes.
Clothing Design and Production Control
1. Professional clothing design and development team
Our garment factory has a team of senior designers and engineers who are proficient in fabric properties and can design clothing styles that are both fashionable and functional based on the characteristics of anti-UV and anti-static fabrics. During the design process, attention is paid to the structural design of the clothing, such as reasonable opening positions, selection of sewing processes, etc., to reduce the generation of static electricity and the penetration of ultraviolet rays, and further improve the protective effect of the clothing.
2. Intelligent production system and quality control
We introduced the "Fei Liu" intelligent production system and garment hanging system to achieve seamless connection from design to production, greatly improving production efficiency and product quality. After each process, there are strict inspection procedures to ensure that each step meets the established quality standards. For the final products, we conduct full inspections according to customer requirements and international (U.S.) standards, including but not limited to key indicators such as anti-UV performance, anti-static performance, color fastness, and wear resistance, to ensure that each product can Reach your best.
Continuous technology research and development and innovation
We know that technological progress is the key to promoting the development of the industry. Therefore, we continue to invest resources in technology research and development and innovation, cooperate with well-known scientific research institutions at home and abroad, explore the application of new materials and new processes, and continuously improve the technical level of anti-UV and anti-static fabrics. At the same time, we have established a complete product tracking and feedback mechanism to collect market information and adjust product strategies in a timely manner to meet changing market needs.
By selecting raw materials, using advanced dyeing and finishing processes, professional garment design and production control, and continuous technology research and development and innovation, our company is able to ensure that anti-UV and anti-static clothing fabrics can maintain their good quality after multiple washes performance to provide customers with high-quality, reliable products and services.